Cargill takes automated depalletising from drawing board to production floor
Can cobots be used to place different products from a pallet on to a filling line? Cargill, an international food producer, sought and found the answer to this question during an instructive project.
Cargill is an international producer and supplier of food, agricultural products and services. The site in Izegem (Belgium) is one of the most complex food oil refineries in Europe, has one of the largest filling lines in Europe and has a centre of excellence for packaging. The company invests in research, development and innovation, efforts that were rewarded with a Factory of the Future Award in 2021.
Step by step towards automatic depalletising
Cargill wanted to investigate whether it could use cobots on the shop floor, specifically for depalletising at the beginning of a filling line for different types of products. It found the inspiration needed with Sirris. In the run-up to the project, a few employees participated in a workshop on safe human-robot cooperation, to gain knowledge about the use of automation on the production floor.
The aim of the project was to de-stack or de-palletise pallets with ‘bottles’ that need to be inserted into the filling line, where they are filled with oil, the cap screwed on, and then palletised. De-stacking is done manually and is a repetitive task with no added value for the product.
From observation to implementation
Sirris experts came to map out the process environment and current way of working at Cargill, list the specifications and important preconditions that had to be met, in consul- tation with the team involved. Afterwards, several manual tests were conducted on different products with different grippers, to find out which type of gripper is best suited for the different types of bottles. A gripper was then custom-made, mounted on the cobot and tests were carried out at the Sirris lab in Diepenbeek.
The next step was to the shop floor. A demo of a commercial product was organised as a first introduction to cobots for several employees at Cargill. A concept for a cobot arrangement on the line was also drawn. The specifications were drawn up and sent to a shortlist of possible integrators to obtain quotations. A Sirris expert acted as a neutral adviser on the spot. This allowed Cargill to make an informed decision about the use of cobots on the shop floor.
Cargill discussed the project in a stake- holder meeting to decide on the implementation partner and to start the actual implementation. This first automation project with a cobot within the company was followed with great interest from several other branches. Sirris continues to follow the project and further developments.
Read our cases in our annual report 2021
If 2020 was characterised, for many companies, by anguish and the disruption of their usual business activities due to a pandemic that hit hard, 2021 can absolutely be characterised by the unprecedented resilience of those same companies.